Module Overview
- This module takes over finished products from midstream processing, following a logical and efficient automated flow: Pre-packaging Integration → Secondary Packaging → Automatic Cartoning → Palletizing → Truck Loading. It adapts to all common food packaging types and supports flexible multi-specification production, realizing unmanned operation from finished product to delivery.
Pre-Packaging Integration Unit
- Integrate existing vertical, pillow, vacuum and sealing packaging machines, with unified conveying, visual inspection and sorting, to eliminate manual transfer and ensure stable pre-packaging output.
- Equipment: Multi-type packaging machines, flexible conveyor, visual defect inspector, sorting machine
- Flow: Finished product → Independent pre-packaging → Visual inspection → Unqualified product rejection → Qualified product transfer to secondary packaging
Secondary Packaging Unit
For products needing extra protection (gift boxes, moisture-proof, reinforced packaging), complete secondary wrapping before cartoning to protect products in subsequent handling.
- Equipment: Automatic strapping machine, heat shrink wrapper, bagging machine [Equipment Image Insertion Area]
- Flow: Pre-packaged product → Strapping/wrapping → Shaping → Transfer to automatic cartoning station
Full-Automatic Cartoning System
A closed-loop unmanned cartoning system covering the full process of box handling, loading, inspection and coding, ensuring stable and accurate cartoning.
- Full Flow: Automatic carton opening → Visual positioning & cartoning → Online weighing & rejection → Carton sealing → Automatic coding → Transfer to palletizing
- Key Equipment: Automatic carton opener, servo cartoning manipulator, online weigher, carton sealer, inkjet coder, transition conveyor
Key Strengths: 800-1200 cartons per hour, high-precision visual operation, 100% defective product rejection, fully compliant with food traceability requirements.
Automatic Palletizing Unit
- Equipment: Six-axis palletizing robot, pallet warehouse, pallet conveyor [Equipment Image Insertion Area]
- Flow: Finished carton → Robot palletizing → Full pallet output → Automatic empty pallet supply
- Highlights: Stable and neat palletizing, adaptable to multiple pallet patterns, replacing manual labor with high efficiency.
Automatic Truck Loading Unit
- Equipment: Telescopic loading conveyor, AGV pallet cart, optional loading robot [Equipment Image Insertion Area]
- Flow: Full pallet → Conveyor docking with truck → Automatic pallet pushing into compartment → Equipment reset
- Highlights: Unmanned loading, short truck waiting time, no product collision damage.
The backend module takes over semi-finished and finished products from midstream processing, with a fully automated design following the actual food production process logic: Pre-packaging Integration → Secondary Packaging → Automatic Cartoning System → Palletizing → Truck Loading. It adapts to all food packaging types: bags, boxes, bottles, cans, and supports flexible switching for multi-specification products.