Module Overview
- This module takes over finished products from midstream processing, following a logical and efficient automated flow: Pre-packaging Integration → Secondary Packaging → Automatic Cartoning → Palletizing → Truck Loading. It adapts to all common food packaging types and supports flexible multi-specification production, realizing unmanned operation from finished product to delivery.
Pre-Packaging Integration Unit
- Integrate existing vertical, pillow, vacuum and sealing packaging machines, with unified conveying, visual inspection and sorting, to eliminate manual transfer and ensure stable pre-packaging output.
- Equipment: Multi-type packaging machines, flexible conveyor, visual defect inspector, sorting machine
- Flow: Finished product → Independent pre-packaging → Visual inspection → Unqualified product rejection → Qualified product transfer to secondary packaging
Secondary Packaging Unit
For products needing extra protection (gift boxes, moisture-proof, reinforced packaging), complete secondary wrapping before cartoning to protect products in subsequent handling.
- Equipment: Automatic strapping machine, heat shrink wrapper, bagging machine [Equipment Image Insertion Area]
- Flow: Pre-packaged product → Strapping/wrapping → Shaping → Transfer to automatic cartoning station
Full-Automatic Cartoning System
A closed-loop unmanned cartoning system covering the full process of box handling, loading, inspection and coding, ensuring stable and accurate cartoning.
- Full Flow: Automatic carton opening → Visual positioning & cartoning → Online weighing & rejection → Carton sealing → Automatic coding → Transfer to palletizing
- Key Equipment: Automatic carton opener, servo cartoning manipulator, online weigher, carton sealer, inkjet coder, transition conveyor
Key Strengths: 800-1200 cartons per hour, high-precision visual operation, 100% defective product rejection, fully compliant with food traceability requirements.
Automatic Palletizing Unit
- Equipment: Six-axis palletizing robot, pallet warehouse, pallet conveyor [Equipment Image Insertion Area]
- Flow: Finished carton → Robot palletizing → Full pallet output → Automatic empty pallet supply
- Highlights: Stable and neat palletizing, adaptable to multiple pallet patterns, replacing manual labor with high efficiency.
Why This System is a Game-Changer for Your Factory:
✅ Unbeatable Cost-Effectiveness : Get world-class, heavy-duty automation for a fraction of the cost of traditional industrial robots. Achieve an immediate, lightning-fast ROI.
✅ Heavy-Payload Ready: Purpose-built to handle 30kg to 50kg bags, cartons, or plastic crates, taking the strain off your human workforce.
✅ Advanced Safety-First Design: Features multi-zone collision detection, electronic force feedback, and skin-sensing technology. The cobot slows or stops safely upon human contact, completely eliminating the need for bulky, expensive safety fences.
✅ Ultra-Compact Footprint: Fits seamlessly into tight workspaces and existing production lines, maximizing your available floor space.
✅ Rapid, Plug-and-Play Deployment: Arrives as a modular, pre-assembled station. Move from unboxing to full operational packing in hours, not weeks.
✅ Zero-Coding, Easy Operation: Built with a highly intuitive, smartphone-like graphic interface.
Automatic Truck Loading Unit
- Equipment: Telescopic loading conveyor, AGV pallet cart, optional loading robot
- Flow: Full pallet → Conveyor docking with truck → Automatic pallet pushing into compartment → Equipment reset
- Highlights: Unmanned loading, short truck waiting time, no product collision damage.
Premium Hardware Configuration:
- 🌐 Navigation: High-precision Industrial 2D/3D LiDAR Scanners (Laser-Guided).
- 👁️ Pallet & Pocket Perception: Intelligent 3D Vision Cameras for automatic pallet entry and angle correction.
- 🔋 Power Architecture: Ultra-fast charging Lithium-Iron Phosphate (LiFePO4) batteries with automated opportunist docking.
- ⚙️ Chassis & Drive: Heavy-duty, high-torque electric steering and lifting servo actuators.
Multi-Layer Active Safety Mechanism:
Safety is our absolute highest priority. Our forklift AGVs operate smoothly alongside human workers and manual vehicles via a 360-degree multi-layered protective field:
- 🛑 LiDAR Safety Curtains: Multi-zone laser zoning that forces the AGV to slow down or execute an emergency stop if an obstacle enters its path.
- 💥 Mechanical Contact Bumpers: Fail-safe physical bumpers on all critical edges.
- 🚨 Visual & Audio Alerting: Integrated blue projection spotlights, flashing strobes, and programmable voice/horn alarms.
The backend module takes over semi-finished and finished products from midstream processing, with a fully automated design following the actual food production process logic: Pre-packaging Integration → Secondary Packaging → Automatic Cartoning System → Palletizing → Truck Loading. It adapts to all food packaging types: bags, boxes, bottles, cans, and supports flexible switching for multi-specification products.